Wire forming, also known as wire rolling, is a metal manufacturing process that bends or shapes wire into a specified shape and then cuts it to the desired length. This process usually relies on computer software to guide the forming parameters. Wire forming is used to connect products with strict design restrictions. Wire products are items made from formed wires. Wire products are usually made by bending a section of metal wire, which can be a simple straight line cut to the desired length, or a product with multiple bending and reinforcement functions (such as threads).

Precision wire forming is the process of shaping metal wires into specific shapes. Usually, custom wire forming is made by bending wire into a specific angle and length. Our wire forming manufacturing experts and precision machines can form circular and irregular wires with diameters ranging from 0.003 inches to 0.375 inches or larger, depending on the material type It is a spring with a customized shape according to usage needs. By bending, hammering, drilling, chamfering, shearing, or other techniques, the shape of the spring wire is forcefully changed to form an independent shape, unlike other types of springs that coil or spiral. The size and shape depend on the design based on the specific purpose required. Common metals used to form curved springs include steel, brass, stainless steel, copper, aluminum, and various alloys. It can create patterns in both 2D and 3D.
The range of spring forming equipment includes manual manufacturing, manual machines, and the use of advanced CNC automatic machines. It can also be painted according to your needs, including coating and protecting the final product for use in harsh conditions. Spring wire forming uses many different processes, each aimed at producing different shapes, patterns, or configurations. Due to the versatility of the bending style of spring wires. Therefore, it is used in almost every industry.

When designing wires, we can almost adapt to specific applications. Our production facilities are equipped with necessary tools to process various types and sizes of materials with strict tolerances. We can also use the same tool to create multiple wire designs, thereby accelerating manufacturing speed and increasing production flexibility.
Different materials have different molding abilities. We attach great importance to considering the ultimate use of wire shape, as working temperature and working environment can fundamentally change design and material requirements.

Wire forming configuration
Usually, wire formed parts are components made of circular wires with specific lengths and/or angles. Although most springs have a spiral or helical shape composed of a set of coils, custom wire molded parts are not. On the contrary, we will create customized solutions from wires as thin as 0.010 inches to 0.375 inches. Customized wire forming parts also use different materials, including aluminum, brass, beryllium copper, high carbon steel and low carbon steel, stainless steel and phosphor bronze, etc. As part of the manufacturing process, the company uses state-of-the-art machines for wire forming, providing customers with significant advantages.
Due to the use of internal tools and mold workshops within the company to process customized wire, production will not be delayed. Due to the timely production of wires, there will be no waste of time and money. For customized wires and other products manufactured, we guarantee the safety of the materials and processes used, while always answering customer questions and providing assistance in any possible way.
Wire form
When it comes to wire forming, it is a term used to describe various parts made of wire, such as springs. Although these parts are usually small, they have many uses in both complex and non complex industries. Therefore, it is crucial to choose wire forming products produced by companies with years of experience and deep professional knowledge. According to customer requirements and specifications, the company's professionals are able to manufacture extremely precise and complex parts. However, if necessary, the company also provides design assistance.

Quality inspection and drawing of wire forming
1. Visual inspection
Visual inspection is a quality control method that visually checks for surface scratches, cracks, and deformations in wire formed products.
2. Dimensional inspection
Dimensional inspection is a quality control method that uses various tools such as calipers, micrometers, and gauges to measure the dimensions of wire formed products. This ensures that the product meets the required specifications and tolerances.
3. Non destructive testing
Non destructive testing is a quality control method that can detect defects in wire formed products without damaging the product. This includes magnetic particle testing, ultrasonic testing, and radiographic testing.

Wire shape type
Spring:
Among all types of wires, springs are the most common and widely used. They are coils wound in a tight spiral shape to meet predetermined pressure requirements. The type of spring depends on its usage and application.
Practical hooks:
The practical hook has a threaded end and hook, making it easy to install. Practical hooks require multiple bends in the production process, including offset bends on both sides of the ring and bends where the end of the ring contacts the other side.
S hook:
The two ends of the S-shaped hook are bent into an S-shape. They are usually used to secure garages or organize cables, hoses, and wires as a protective measure.
Wire display:
Wire display is a durable and cost-effective way to showcase products. They are made by bending, shaping, and forming, and are made of low-carbon, medium carbon, or high carbon metals, but can also be made of stainless steel, copper, and aluminum brass. Once they are formed, they can be coated, plated, or painted.

Application of wire form
Although most industries use wire form, wire form can be found in the following common applications:
Torsion bar/torsion bar
Electrical applications
hanger
Structural support (plastic)
connector
Provide dimensions
The most commonly used steel for manufacturing wire rods is low-carbon cold-rolled steel or high carbon spring steel, such as oil quenched steel, chromium silicon steel, metal wire, and stainless steel wire. Our wire manufacturing capabilities range from 0.010 inches to 0.500 inches, and many of our prototypes and short-term orders have wire diameters between these sizes. We can provide wires with various special surface treatments or coatings according to your specifications.