Customized wire spring
Spring wire made of spring wire and other materials
The spring wire form has opened up a whole new world, and each design is unique. The function of wire springs is the same as other springs, but they may not have any coils and rely more on the beam effect to store energy. Wire forming is achieved through specific configurations of wire spools. They can be used in almost any form, and this type of spring is usually customized with a size range from very small to very large. Wires can be bent, cut, wound, shaped into closed coils, and other components can be added, as well as anything customers can think of.

CNC wire forming machines can produce some of the most basic simple or complex application shapes. Based on the functionality of the machine, a typical multi axis CNC wire forming machine is typically capable of producing complete parts without the need for expensive secondary operations. However, some wire shapes are extremely complex and require additional secondary operations to create the specified design. The four slider machine can also manufacture complete parts, but there are some limitations when dealing with complex geometric shapes. One major advantage of using a four slider machine is the ability to operate at higher speeds, resulting in more parts being produced per hour than a CNC wire forming machine. Each part quoted is evaluated based on its ease of manufacturing and the most cost-effective method that should be used to produce it.

Wire forming method
Manual wire forming
Manual wire forming is typically used for small batch production or custom designs that require complex details or unique shapes. In this method, operators use manual tools and simple machines to manually operate the wires, achieving a high degree of customization and design flexibility.
Coil forming
Coil forming is specifically used for manufacturing springs and other coil shaped products. This method involves winding the wire around a mandrel to produce a spiral coil, then cutting it to the desired length as required and completing it. Coil forming is crucial for producing components that require elasticity, such as compression springs and torsion springs.
Wire coil forming
Rolling forming involves passing wire through a roller, which gradually shapes the wire into a flat shape or a specific contour. This method is particularly suitable for creating a large number of uniform shapes with high precision. Roll forming is commonly used to manufacture clips, pins, and other slender components.
Bending wire forming
Bending wire forming uses CNC machines or other automated equipment to achieve consistent and accurate bending. This process is very suitable for large-scale production that requires complex bending and multiple bending angles. Bending wire forming is widely used in automotive, aerospace, and industrial applications, which are crucial for accuracy and repeatability.
Four slider wire forming
Four slider wire forming, also known as multi slider forming, involves multiple sliders (tools) that approach the wire from different axes. This method allows for complex bending and twisting on multiple planes simultaneously. The four slider molding is very effective for complex components such as electrical contacts and complex clips, which require multiple bending or twisting along their length.
Hydraulic wire forming
Hydraulic wire forming uses a hydraulic press to bend the wire. This method provides powerful power and control, suitable for thicker and stronger wires that require a lot of force to form. Hydraulic forming can ensure high precision and is commonly used for automotive components, building hardware, and large-scale industrial applications.
Pneumatic wire forming
Pneumatic wire forming uses compressed air to power the bending tool, providing a cleaner alternative to hydraulic systems. Although the performance of pneumatic systems is similar to hydraulic forming, pneumatic systems are usually faster and more suitable for medium to large-scale production where speed is crucial. They are typically used for smaller, less complex components such as brackets and hooks.
CNC wire bending
CNC wire bending is currently one of the most precise and flexible methods for wire forming. Computer controlled machines can produce wire with high precision and repeatability, making them an ideal choice for both large and small batch production.
CNC wire bending can handle various wire diameters and types, and its programming flexibility allows for quick setting and conversion, making it ideal for producing various parts, from simple hooks to complex car seat frames.

Wire specifications:
• Material: brass, spring steel, stainless steel 302, 304, 316 low carbon steel/Inconel material
According to levels: 1, 2, 3, 4, based on customer requirements
• Size: ranging from 0.10 millimeters to 8 millimeters

Characteristics of wire form:
• Economically efficient
• Long service life
• Accurate size
• Operational optimization
• High performance
• Seamless
• Precise construction
• Timeliness
• Competitive pricing
• High strength

Application:
Cable holders for clutches and brakes
• Locking device
• Roof lining
• Door linkage
• Engine hood rod
• Luggage compartment lid mechanism

The benefits of using wire forming
Wire forming almost does not require the addition of any tools to achieve the desired effect. Wire forming technology is a simple technique that can help you save costs. It has no limit on the maximum length and the manufacturing process is fast and simple. Some benefits include:
Improve employee safety
Although alternative methods commonly result in employee injuries and equipment damage, wire templates can improve workplace safety. High quality wire templates can reliably withstand workplace pressure through structural integrity. But choosing the best product for better results is crucial.
reduce costs
Manufacturers produce high-quality wire that is suitable for long-term use and does not pose a risk of breakage. A broken bracket can cause downtime, resulting in equipment damage and increased costs. But high-quality wires can save you downtime and avoid costs caused by equipment failures.
increase efficiency
High quality wire provides facilities with efficient and fast tools to complete operations, thereby improving productivity. For example, it uses easy to fix clips to firmly secure products, making product displays easier to manage and more reliable.
The challenge of wire forming?
The challenges of wire forming vary depending on application requirements. The difference in application lies in the selection of appropriate wire materials, wire shapes, coatings, and welding techniques. In addition, you can choose from different designs.
Some wire forms require bending the wire to achieve the design effect you want. Other applications involve hard materials that require a large amount of welding.
Simply put, wire design relies on appropriate tools, but some equipment may be expensive. Most importantly, your material should be suitable for the application environment to improve durability.